Senior Process Engineer – Adhesives & Potting

We are looking for an experienced Senior Process Engineer to support the development and industrialization of adhesive dispensing and potting processes for advanced High Voltage (HV) Battery Assembly systems. You will work in a cross-functional engineering environment, collaborating with manufacturing, automation, quality, product engineering, and equipment suppliers. The role focuses on developing robust, efficient, and production-ready adhesive application processes for battery cell, module, and pack assembly. Key Responsibilities

• Lead manufacturing process development for adhesive dispensing and potting applications.
• Define process sequences, parameters, process windows, quality requirements, and acceptance criteria.
• Develop equipment specifications, technical requirements, and manufacturing process documentation.
• Support RFQ preparation, supplier evaluations, and equipment design reviews.
• Evaluate two-component material mixing, dosing, dispensing, filling, degassing, and curing processes.
• Ensure process robustness, material handling, contamination control, and traceability.
• Plan and execute process trials, capability studies, equipment commissioning, and production ramp-up.
• Perform process risk assessments, root cause analysis, and continuous improvement activities.
• Collaborate with equipment suppliers and internal engineering teams to ensure production readiness.

Required Skills & Experience

• 5+ years of industrial adhesive dispensing and/or potting process engineering experience.
• 5+ years of automated manufacturing equipment industrialization experience.
• 3+ years of experience with two-component material handling, mixing, dosing, and curing.
• 3+ years of experience in process validation, capability analysis, and risk management.
• 3+ years of equipment supplier collaboration and technical design reviews.
• Strong knowledge of automated manufacturing processes and industrial equipment.
• Experience defining process parameters, manufacturing requirements, and quality acceptance criteria.
• Excellent technical problem-solving and cross-functional communication skills.

Preferred Qualifications

• Experience in HV battery assembly, battery modules, battery packs, or electric powertrain manufacturing.
• Knowledge of thermal interface materials (TIM), structural adhesives, encapsulation, and potting compounds.
• Understanding of material rheology, storage life, conditioning, and contamination control.
• Experience with automated dispensing inspection, vision systems, and weight/volume verification.
• Familiarity with APQP, PFMEA, process capability studies, and automotive production launches.